Ordinary cylindrical grinders are equipped with manipulators to automatically load and unload, which greatly reduces labor

Cylindrical grinding machines are now generally in the form of ordinary, semi-automatic, active measuring instrument, numerical control, and always need to manually clamp and process workpieces, so as to improve the requirements for employees, and there are potential safety hazards, as well as the improvement of management requirements, high labor wages, low efficiency, high technical requirements, poor environment, etc. Then, after installing the manipulator, it can effectively reduce labor, improve product quality, and realize the management mode of one person and multiple machines.

Difficulty of installing a cylindrical grinder:

1. The clamping problem of the workpiece of the cylindrical grinder, due to the different products, the clamping fixtures are different, and now the clamping is completed by manual assistance;

2. Control of grinding wheel positioning and grinding size of cylindrical grinder;

3. The space of the cylindrical grinder is narrow, and it is difficult to load and reclaim;

4. The roundness runout and size of the processed workpiece need to be manually detected and controlled, and interact with the grinder and fixture;

5. Automatic nesting of the workpiece to be processed.

Solution:

1. Manufacture and develop automatic floating fixtures to adapt to the size of the product, and irregularly realize the automatic clamping of the processed workpiece.

2. Construct a truss-type manipulator, locate and load and unload at a fixed point, and automatically discharge the material rack;

3. The docking coordination between the control system and the grinding machine and the cyclic work;

4. Automatic headstock, tailstock and spindle of grinder;

Functions:

1. Automatic clamping of the processing workpiece, automatic start and stop rotation of the processing workpiece;

2. Automatic advance and retreat of grinding wheel, positioning grinding, and grinding with a passing tool;

3. Automatic loading and unloading of workpieces, automatic discharging;

4. The additional active measuring instrument can control the processing size;

5. Additional CNC system realizes multi-gear grinding and automatic correction of grinding wheels.